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Flanged Connected Heat Pipe Anti-Settlement E-Type Ball Compensator
Product Introduction
Spherical compensator is a kind of equipment used for pipeline connection, which is mainly used to compensate for the displacement of pipelines under temperature changes, vibrations, deformation and other factors to ensure the smooth operation of pipeline systems. The spherical compensator absorbs or compensates for the lateral displacement in one or more directions of the pipeline through the angular displacement of the sphere, and should usually be used in pairs, and the single unit has no compensation capacity, but can be used as a pipe universal joint.
Product structure composition
The spherical compensator is mainly composed of a spherical tube, a gland, a bolt, a nut, an injection nozzle, an inner filler and a body. Its structure consists of an inner layer of steel balls, an intermediate layer of rubber and an outer layer of steel wire rope yarn, which has a certain elasticity and retractility. Through the deformation of the elastic rubber layer, the spherical compensator can absorb the expansion, vibration and deformation of the pipeline, and protect the normal use of the pipeline.
Product Advantages
1. Large compensation capacity: The spherical compensator can complete a large amount of compensation for the pipeline, and its compensation capacity is much larger than that of the traditional square compensator, and can even reach 10 times, which makes the spherical compensator especially suitable in the pipeline system that requires a large amount of compensation.
2. Small footprint: The spherical compensator has a compact structure and occupies a relatively small space, which is a significant advantage for a pipeline system with limited space.
3. Low fluid resistance: The design of the spherical compensator makes the resistance of the fluid less when passing through, which is conducive to reducing the energy consumption of the pipeline system.
4. Multi-directional compensation capability: The spherical compensator can achieve universal multi-dimensional compensation, whether the pipeline is horizontal or axial compensation, or other any direction, it can meet the requirements. At the same time, the sphere can rotate around the center of the sphere at will, and can also be bent in any direction to compensate in multiple directions.
5. Good safety performance: The spherical compensator has reasonable structure, wear-resistant and pressure-resistant, can withstand the destructive force caused by sudden changes in temperature and pressure of the pipeline, and has high safety performance.
Product parameters
NO | Name | Material | Quantity |
1 | Spherical tube | QT400-15,Q235B,SS304 | 1 |
2 | Gland | QT400-15,Q235B,SS304 | 1 |
3 | Bolt | Carbon steel,Stainless steel | N |
4 | Nut | Carbon steel,Stainless steel | N |
DN | Do | L | θ | Flange connection size | ||||||||
0.6Mpa | 1.0Mpa | 1.6Mpa | ||||||||||
D | K | N-do | D | K | N-do | D | K | N-do | ||||
100 | 282 | 290 | 15 | 210 | 170 | 4-18 | 220 | 180 | 8-18 | 220 | 180 | 8-19 |
150 | 346 | 320 | 265 | 225 | 8-18 | 285 | 240 | 8-22 | 285 | 240 | 8-23 | |
200 | 410 | 382 | 320 | 280 | 8-18 | 340 | 295 | 8-22 | 340 | 295 | 12-23 | |
250 | 464 | 410 | 375 | 335 | 12-18 | 395 | 350 | 12-22 | 405 | 355 | 12-27 | |
300 | 525 | 430 | 440 | 395 | 12-22 | 445 | 400 | 12-22 | 460 | 410 | 12-27 | |
350 | 607 | 470 | 490 | 445 | 12-22 | 505 | 460 | 16-22 | 520 | 470 | 16-27 | |
400 | 668 | 550 | 540 | 495 | 16-22 | 565 | 515 | 16-26 | 580 | 525 | 16-30 | |
450 | 728 | 600 | 595 | 550 | 16-22 | 615 | 565 | 20-26 | 640 | 585 | 20-30 | |
500 | 798 | 689 | 645 | 600 | 20-22 | 670 | 620 | 20-26 | 715 | 650 | 20-34 | |
600 | 918 | 725 | 755 | 705 | 20-26 | 780 | 725 | 20-30 | 840 | 770 | 20-37 | |
700 | 1056 | 800 | 860 | 810 | 24-26 | 895 | 840 | 24-30 | 910 | 840 | 24-37 | |
800 | 1160 | 893 | 975 | 920 | 24-30 | 1015 | 950 | 24-33 | 1025 | 950 | 24-40 | |
900 | 1310 | 920 | 1075 | 1020 | 24-30 | 1115 | 1050 | 28-33 | 1125 | 1050 | 28-40 | |
1000 | 1443 | 975 | 1175 | 1120 | 28-30 | 1230 | 1160 | 28-36 | 1255 | 1170 | 28-43 | |
1200 | 1693 | 1125 | 1405 | 1340 | 32-33 | 1455 | 1380 | 32-39 | 1485 | 1390 | 32-48 | |
1400 | 1942 | 1290 | 1630 | 1560 | 36-36 | 1675 | 1590 | 36-42 | / | / | / | |
1600 | 2164 | 1385 | 13 | 1830 | 1760 | 40-36 | 1915 | 1820 | 40-48 | / | / | / |
1800 | 2400 | 1580 | 2045 | 1970 | 44-39 | 2115 | 2020 | 44-48 | / | / | / | |
2000 | 2730 | 1870 | 2265 | 2180 | 48-42 | 2325 | 2230 | 48-48 | / | / | / | |
2200 | 2910 | 1950 | 10 | 2475 | 2390 | 52-42 | 2550 | 2440 | 52-56 | / | / | / |
2400 | 3135 | 2080 | 2685 | 2600 | 56-42 | 2760 | 2650 | 56-56 | / | / | / |
Features
1. Investment saving and energy saving: Due to the large compensation amount of the spherical compensator and the small number of fixed brackets, the total investment can be saved. At the same time, it is designed to reduce heat and pressure losses and save energy.
2. Convenient installation and construction: The installation of the spherical compensator does not require complex processes such as cold drawing and preloading, and butt welding can be done. At the same time, its layout forms are diverse, including horizontal installation, vertical installation, inclined installation and other options.
3. Long life: The service life of the spherical compensator is long, generally up to more than 20 years, or even more than 30 years, which is more than double the life of the corrugated compensator.
4. Good sealing performance: The spherical compensator adopts high-quality sealing materials, and the sealing materials have high elasticity, low friction coefficient and good lubrication performance, which ensures its good sealing performance and prevents the leakage of the medium.
5. Low maintenance cost: The component structure of the spherical compensator is simple, and the use of special connection methods does not require a lot of maintenance and replacement like other pipeline compensators, thus greatly reducing the maintenance cost.
Product Applications
1. Thermal pipeline: Compensate for thermal expansion, and its compensation capacity is 5-10 times that of other compensators.
2. Rocket launch pad and aircraft exhaust facilities: Compensate for impact expansion.
3. Metallurgical equipment: Such as vaporization cooling system of blast furnace, converter, electric furnace, heating furnace, etc.
4. Building pipelines: To prevent damage to pipelines due to unexpected reasons such as uneven settlement of the foundation or earthquakes.
Product Applications
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FAQ
Q: What are your payment terms?
A: T/T (30% as desposit, the rest 70% will be paid before delivery), L/C at sight.
Q: Can I visit your factory before the order?
A: Yes, welcome to our factory to check the quality.
Q: What is the connection method of the spherical compensator?
A: Flange connection.
Q: What are the media suitable for spherical compensators?
A: Water, acids and alkali liquids, corrosive gases, etc.
Q: What is the operating pressure range of the spherical compensator?
A: 0.6-4.0Mpa.
Q: Can we choose different material?
A: Yes, the material can be chose according to your requirement.